jjk
You need to read those Federal regulations again. It doesn't say "if they ask". It says you are required to notify them.
Here are the regulations from the ATF website - notice is only required if the firearm is going to someone
NOT a licensee. They have the right to request the information, and Fedex does not ask for it, but cannot identify the package as containing a firearm. I believe the misunderstanding is because of overlooking the "any person other than" phrase.
Title 27: Alcohol, Tobacco and Firearms
PART 478—COMMERCE IN FIREARMS AND AMMUNITION
§ 478.31 Delivery by common or contract carrier.
top
(a) No person shall knowingly deliver or cause to be delivered to any common or contract carrier for transportation or shipment in interstate or foreign commerce to
any person other than a licensed importer, licensed manufacturer, licensed dealer, or licensed collector, any package or other container in which there is any firearm or ammunition without written notice to the carrier that such firearm or ammunition is being transported or shipped: Provided, That any passenger who owns or legally possesses a firearm or ammunition being transported aboard any common or contract carrier for movement with the passenger in interstate or foreign commerce may deliver said firearm or ammunition into the custody of the pilot, captain, conductor or operator of such common or contract carrier for the duration of that trip without violating any provision of this part.
(b) No common or contract carrier shall require or cause any label, tag, or other written notice to be placed on the outside of any package, luggage, or other container indicating that such package, luggage, or other container contains a firearm.
(c) No common or contract carrier shall transport or deliver in interstate or foreign commerce any firearm or ammunition with knowledge or reasonable cause to believe that the shipment, transportation, or receipt thereof would be in violation of any provision of this part: Provided, however, That the provisions of this paragraph shall not apply in respect to the transportation of firearms or ammunition in in-bond shipment under Customs laws and regulations.
(d) No common or contract carrier shall knowingly deliver in interstate or foreign commerce any firearm without obtaining written acknowledgement of receipt from the recipient of the package or other container in which there is a firearm: Provided, That this paragraph shall not apply with respect to the return of a firearm to a passenger who places firearms in the carrier's custody for the duration of the trip.
[33 FR 18555, Dec. 14, 1968. Redesignated at 40 FR 16385, Apr. 15, 1975, and amended by T.D. ATF–354, 59 FR 7112, Feb. 14, 1994; T.D. ATF–361, 60 FR 10786, Feb. 27, 1995]
On shipping losses and costs. The numbers seem to be held very closely by all of the shippers. They were calculated from insurance cost at the Amazon.com sellers forum
http://askville.amazon.com/percenta...ternational/AnswerViewer.do?requestId=2348029
USPS: p < 1.2 % (2.3% for lower amounts, and tending to 1.05% in the limit of the most insurance)
UPS: p < 4/500 = 0.8 %
Fedex: p < 2.75/500 = 0.55%
Unfortunately the calculations didn't include a fixed administrative overhead, and were warped by the automatic $100 free insurance of Fedex and UPS, and by different terms on the policies. All of them may give you a lot of trouble over packing and appraisals, and Fedex and UPS do not cover items not normally found in commerce, i.e. antiques and unique custom items, which I covered by getting firearms insurance that includes shipping.
My experience has been that USPS priority mail and parcel post both have a substantial percentage of lost and damaged packages, while UPS only slightly damaged one parcel thanks to an idiot at their shipping center and Fedex has been batting a thousand for me. But, as Fedex absorbed Caliber's RPS, which used 100% contractor owned services and equipment, and not all Fedex areas have switched to company ownership, service may vary.